Engineering Led 3D Scanning, Metrology & Data Capture Services
Beyond Typical Scanning: We offer more than just a scanning service, providing a comprehensive engineering-led scanning approach, tailored to client requirements.
End-to-End Solutions: Scan – Design – Engineer – Optimise. A complete package from initial 3D data capture to manufacturing solutions.
Versatility & Flexibility: Our 3D scanning systems are mobile and can be used on-site globally or at our workshop. We cater to both one-time projects and long-term collaborations.
Expert Engineering Design Support: Backed by PES Performance, our sister company with 45+ years of experience in high-performance industries, providing in-depth engineering expertise.
Collaborative Approach: We prioritise close client relationships and work together to find the best solutions.
Focus on Innovation: We actively explore the best data capture methods for each client’s specific needs, driving innovative solutions.
Our Services
3D Scanning
Our range of non-contact and contact 3D scanning systems provide specialised services to our clients. We regularly utilise our 3D Structured Light & Laser Scanners on projects; often complemented with Photogrammetry to improve the accuracy when scanning large items.
Reverse Engineering
Using our 3D scanning systems we are able to capture the data of an object, part or piece of equipment. This data is then reverse engineered by analysing its structure, function and operation. This is highly useful if your object was designed before digital CAD design, or you don’t have original drawings or CAD data.
CT Scanning
CT Scanning is one of the solutions we can apply in the data capture process. CT scanning is useful when a part cannot be disassembled, as the process is non-destructive. The results produce internal and external 3D representations of a part. This data can be used for inspection or reverse engineering purposes.
Metrology Services
We offer a range of metrology services, including dimensional inspection, quality inspection, First Article Inspection (FAI), and Scan-to-CAD Inspection. Our experienced team utilise the latest available metrology technologies and equipment to provide the solutions to meet your Metrology Services requirements.
Planned Maintenance
Our planned preventative maintenance (PPM) services are about minimising the risk of lost production time and reducing costs for our clients. We can 3D scan key components and produce manufacturing drawings during your maintenance programmes. So allowing you to produce spare parts.
Design and Optimisation
Through our 3D scanning technology, we can accurately capture data of any object. This data is used within the design and optimisation process as our engineers can identify areas of improvement within the object. This could include efficiency, durability, speed, and performance.
Contact Us
If you would like to discuss your project and how our solutions can help, then
request an engineering consultation at +44 0333 358 3387 or contact us.
Our Key Client Sectors
Aerospace
PES Scanning is fully supported by qualified aerospace design engineers within PES Performance who offer a variety of services for aerospace applications.
Automotive
Using our 3D scanning systems we can verify the accuracy of vehicle components, such as bodywork or cast and 3D printed products.
Energy
Our 3D scanning systems can provide many opportunities to improve the cost and efficiency of your energy project in terms of durability and speed.
Industry
We offer reverse engineering and optimisation services as we cross-pollinate technologies into new sectors and develop ideas for our industrial clients.
FAQs – 3D Scanning for Reverse Engineering
How 3D scanning aids reverse engineering?
It provides accurate data for analysing, modifying, creating manufacturing drawings, and archiving designs.
Which scanning technologies can be used?
Laser scanning, structured light scanning, and photogrammetry can be used. Each are suited to different needs.
What are the benefits for manufacturing?
Scanning and reverse engineering can reduce development time, provide high accuracy, great versatility, and cost reduction in bringing the engineered product to market.
Can this be used beyond manufacturing?
- Aerospace: Analysing and modifying aircraft components.
- Automotive: Reverse engineering vehicle parts for repairs or upgrades.
- Healthcare: Creating custom prosthetics and medical implants.
- Archaeology: Digitally preserving and analysing ancient artefacts.
- Art and design: Creating digital replicas of sculptures and other artworks.
Can it be used for historical items & sculpture?
Yes, 3D scanning is frequently used to reproduce artistic or sculptural pieces. It allows artists and craftsmen to:
Create digital archives, produce limited-edition replicas, adapt existing pieces for new purposes or to create variations, or to use 3D printing technology to create physical replicas of the scanned objects.
How to use 3D scanning in reverse engineering?
3D scanning captures an object’s physical shape as a digital 3D model, which is essential for reverse engineering, allowing for analysis and recreation of objects without original design data.
Can manufacturing use reverse engineering?
Yes, reverse engineering can be used for recreating obsolete parts, improving designs, analysing competitor products, and creating bespoke parts.
Is scanning suitable to reverse engineer complex parts?
Yes, advanced scanning and reverse engineering technologies can capture intricate details of complex parts.
After scanning, how is the scan data processed?
The scan data is cleaned up to remove any anomalies, a 3D mesh is then generated, features are identified, and finally, it is recreated as a CAD model.
Are there limitations to using 3D scanning?
While 3D scanning offers numerous benefits, some limitations exist.
- Scanning highly reflective or transparent surfaces can be challenging.
- scanning very small or very large objects may require specialised equipment and techniques.
- processing and analysing large datasets can be computationally intensive.
- Finally, the accuracy and quality of the results depend on the expertise of the scanning operator.
Our Work
Sea Dart UAV
Our 3D scanner captured the surface geometry of the original Sea Dart Master Model, ahead of recreating the model in CAD for reverse engineering and design.
Defence Project
The captured scan data was used as part of a design optimisation project on an armoured vehicle.
Germanicus Statue
We scanned a valuable 18th century Italian statue at the Wentworth Woodhouse stately home so that its future condition can be monitored.
Heart of Steel
We scanned the original 300mm concept of the Heart of Steel statue. The scan data was used as the basis for scaling up the statue for final production.
Telephone No.+44 0333 358 3387
